Exactaform Ltd Unit G2, Little Heath Ind. Est. CV6 7NDtel: 024 7666 5823 fax: 024 7663 8251
CBN Carbide
Exactaoform logo BSI Registered Certificate Number: FM53936
PCD ISO
CBN Special
   
Inserts: PCD ISO, CBN Special
   
   
   
Form Inserts
Carbon Fibre Routers
Endmills & Slotmills
Specials
Milling Tools: Carbon Fibre, Endmills & Slotmills, Specials
   
   
   
Carbon Fibre
Orbital
Non-Ferous
Drills: Carbon Fibre, Orbital, Non-Ferous
 

PCD

PCD Upcut/Downcut Orbital Drills
CARBON / TITANIUM ( finish only )
TOOL SPEED 70-90 M/min
ORBITAL SPEED 2-2.5M/min
LINEAR FEED 30-50 mm/min
CARBON / ALUMINIUM ( full hole )
TOOL SPEED 240-470 M/min
ORBITAL SPEED 4-8 M/min
LINEAR FEED 60-110 mm/min
CARBON / ALUMINIUM ( finish only )
TOOL SPEED 240-470 M/min
ORBITAL SPEED 7-12 M/min
LINEAR FEED 120-150 mm/min
Advantages include:
1. Decreases in lamination
2. Up to 25% less pressure induced on workpiece campared to straight fluted tools
3. Less vibration
4. Higher tool life

PCD Countersink/ Counterbore
TRAILS AT NOVATOR MARCH 2005
MACHINE – TS-201
MATERIAL – 8MM CARBON FIBRE / 8MM ALUMINIUM
FINISH DIAMETER – 6.35
TOLERANCE - -0/+0.076
TOOL – DIA 5MM 3 FLUTE PCD

CUTTING DATA: TOOL RPM – 15000 ORBITAL RPM – 180
INFEED (mm/MIN) – 70 MIN
LUBE – EXTERNAL ONLY

Machining Carbon Fibre with PCD Tooling Technology


PCD Trepanning Tools
Over the last 6 months we have identified a need to manufacture larger diameter holes using conventional hand held units. We understand that power both rotational torque and end thrust power is limited, and the best solution is to reduce the cut width. With these limits in mind we have designed a range of trepanning tools for machining Carbon / Aluminium Stacks.



 
 
CURRENT SIZE RANGE 45MM – 185MM DIAMETER
 
     
 

 

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QUALITY & MARKING
To guarantee the quality of our products we have invested heavily in a number of computer controlled projectors, together with several powerful binocular microscopes, to maintain the high standard of edge quality. All our products are laser marked to customer specification.

ORDERING AND THE SERVICE YOU DESERVE
very order is dealt with efficiently - we look at the job and recommend the best way to get the right result for you. With our experience you can be assured your order is in good hands. We are set up to take orders over the phone, fax or email - so put us to the test.

TECHNICAL TERMINOLOGY
Understand upcut and downcut flutes and terminology with useful diagrams.

QUALITY CONTROL
See how we maintain exact tolerances using our laser micrometer.

WIRE ERODING TECHNOLOGY
Discover the different stages of the process and the machines we have to do it.

UPCUT/DOWNCUT ORBITAL DRILLS
Our design department is equipped with the latest CAD/CAM programmes, enabling us to utilise CBN and PCD disks to the full.