Exactaform Ltd Unit G2, Little Heath Ind. Est. CV6 7NDtel: 024 7666 5823 fax: 024 7663 8251
CBN Carbide
Exactaoform logo BSI Registered Certificate Number: FM53936
PCD ISO
CBN Special
   
Inserts: PCD ISO, CBN Special
   
   
   
Form Inserts
Carbon Fibre Routers
Endmills & Slotmills
Specials
Milling Tools: Carbon Fibre, Endmills & Slotmills, Specials
   
   
   
Carbon Fibre
Orbital
Non-Ferous
Drills: Carbon Fibre, Orbital, Non-Ferous
  New Developments
 
 
Compression Cut Routers - diameter 0.3075" upwards
 

Advantages include:
1. The ability to alter the cutting pressure in three areas of the panel width.
2. No compromised cutting edges.
3. Lower de-lamination of outer surfaces of panel.


Multi-Flute Routers - 9 flutes diameter 0.375" upwards

Advantages include:
Some success has been achieved by using diamond impregnated routers. The limiting factor of these routers are the poor geometric tolerances and surface finishes achieved.

Our new multi-flute routers are used with your current cutting data, increasing the number of cutting edges and reducing the chip load per tooth. Internally the reduced tooth load reduces the cutting pressure and the risk of delamination of the outer surfaces.

     
  Quality Control
To ensure our high standard of accuracy we use the following machines on our premises:
 
 
Zoller Saturn Optical Measuring Machine
CNC optical measuring machine with surface inspection facility.
CNC Laser Marking
Able to import plot files to custom mark our tools at your request.
Balancing Eqipment
Designed to balance rotary tooling to less than G1.0
Coburn RG6 CNC Tool Grinder
Specially designed machine for the grinding of CBN and PCD cutting materials.

Laser Micrometer
Range – 0 – 120mm

Accuracy over range +/- 0.001mm

Repeatability – 0.0002mm

Linked to a computer we can download the sizes directly from the Laser Micrometer to our inspection reports.

 
     
  Wire Eroder
Our on-site wire eroder works in the following way:
 
   
 

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Technical Terminology
Need to understand more about flutes and cutting directions? Visit our terminology page to discover more with useful diagrams.